



2400 Efficient Fully Automatic One-Piece Folder Gluer Machine for Flexible Carton Production
LY2400 fully automatic one-piece folder gluer machine delivers efficient and precise folding and gluing solutions for corrugated box production. Featuring automatic feeding, gluing, folding, correction, stacking, and output functions, it helps packaging manufacturers improve production efficiency, reduce manual operation, and achieve stable box quality for various packaging applications.
Description
The LY2400 fully automatic one-piece folder gluer machine is designed for modern packaging manufacturers seeking efficient, stable, and precise production of one-piece corrugated boxes. Combining automatic feeding, gluing, folding, correction, counting, stacking, and output functions, the machine provides a complete automated solution for continuous one-piece box folding and gluing operations.
With advanced automation technology and a reliable mechanical structure, the LY2400 helps packaging factories improve production efficiency, reduce manual operation requirements, and maintain consistent box quality during long-term production. It is widely suitable for manufacturing e-commerce shipping boxes, logistics cartons, transportation packaging, and various industrial corrugated boxes.
Efficient One-Piece Box Folding and Gluing Process
The LY2400 fully automatic one-piece folder gluer machine integrates multiple processing steps into one continuous production workflow, allowing corrugated sheets to be converted into finished boxes efficiently and accurately.
The production process starts with the automatic belt suction feeding section, which ensures smooth and stable cardboard transportation. The feeding system maintains accurate sheet positioning during continuous operation, helping reduce feeding errors and ensuring reliable material transfer into the following processing sections.
After feeding, the cardboard enters the automatic gluing section, where adhesive is applied accurately according to the box design requirements. The precise gluing process helps maintain consistent bonding quality while avoiding unnecessary adhesive waste, providing a cleaner and more efficient production environment.
The folding section then completes the folding process based on the pre-creased lines of the corrugated sheet. Through stable mechanical control and accurate folding performance, the machine helps achieve uniform box forming and improves the appearance quality of finished cartons.
During production, the automatic correction system continuously assists in maintaining proper alignment of the folded box structure. This helps reduce common problems caused by inaccurate positioning and improves the overall stability of the one-piece box production process.
After the folding and gluing operations are completed, finished boxes are automatically counted, stacked, and transferred through the output section. Optional functions such as automatic box turning can be configured according to different production line requirements.
Integrated Structure for Stable Industrial Production
The LY2400 adopts a modular design concept, integrating the paper feeding section, gluing section, folding section, counting and stacking section, and output section into one complete production system.
Each functional unit is designed to operate together smoothly, creating an efficient workflow from cardboard feeding to finished box delivery. This integrated structure reduces the need for separate processing equipment and helps packaging manufacturers simplify production management.
The optimized mechanical design provides stable operation in demanding industrial environments. The coordinated working performance of each section ensures accurate feeding, consistent gluing, reliable folding, and smooth output during continuous production.
For manufacturers producing large quantities of one-piece corrugated boxes, this automated structure helps improve production consistency and reduce dependence on manual handling.
Advanced Automation for Improved Production Efficiency
In the corrugated packaging industry, production speed, product consistency, and labor efficiency are important factors affecting overall competitiveness. Traditional manual or semi-automatic box production methods often require more operators and may experience variations in folding accuracy and gluing quality.
The LY2400 fully automatic one-piece folder gluer machine provides an efficient alternative by integrating the complete folding and gluing process into a single automated system. Operators can manage the production process more effectively, while the machine maintains stable operation and consistent output quality.
The combination of automatic feeding, precise gluing, accurate folding, and automatic correction technology enables manufacturers to achieve higher production efficiency while maintaining reliable box quality.
Suitable for Various One-Piece Corrugated Box Applications
The LY2400 is developed specifically for the production of one-piece corrugated boxes and is suitable for packaging manufacturers serving different industries.
Typical applications include e-commerce packaging boxes, logistics transportation cartons, industrial packaging boxes, and general corrugated shipping cartons.
With flexible processing capability and stable automatic operation, the machine can meet the requirements of businesses that need efficient production of different box styles and sizes. It is an ideal choice for manufacturers upgrading their production lines and improving their one-piece box folding and gluing processes.
Reliable Support for Long-Term Equipment Operation
A high-performance one-piece folder gluer machine requires not only advanced mechanical technology but also reliable technical support throughout its service life. Professional installation, commissioning, operator training, and spare parts supply help customers achieve stable production after equipment delivery.
The LY2400 fully automatic one-piece folder gluer machine combines automation, precision, and durability to provide a reliable solution for modern corrugated box manufacturing.
As a professional manufacturer of packaging machinery, we focus on providing efficient and practical production solutions according to different customer requirements. With stable performance and comprehensive service support, the LY2400 helps packaging companies improve production efficiency and achieve more reliable one-piece corrugated box production.
Application
Automated Toy Packaging Manufacturing Powered by One-Piece Folding And Gluing Machines
Automated toy packaging production is improved with one-piece folding and gluing machines featuring precise folding, reliable gluing, flexible box style adjustment, and intelligent control systems. Designed for various toy boxes and premium packaging applications, these machines help manufacturers enhance efficiency, maintain packaging quality, and achieve stable production performance.
View moreAutomated Toy Packaging Manufacturing Powered by One-Piece Folding And Gluing Machines
Automated toy packaging production is improved with one-piece folding and gluing machines featuring precise folding, reliable gluing, flexible box style adjustment, and intelligent control systems. Designed for various toy boxes and premium packaging applications, these machines help manufacturers enhance efficiency, maintain packaging quality, and achieve stable production performance.
Specifications
| Min. Sheet Size | 170 × 420 | mm | |
| Model | LY2400 | ||
| Total Power | 380V | 13 kW | |
| Max. Length A | 750 | mm | |
| Max. Width B | 450 | mm | |
| Min. Overall Height | C+D+C ≥ 170 | mm | |
| Max. Overall Height | C+D+C ≤ 1200 | mm | |
| Min. Overall Length | (A+B)×2+E ≥ 420 | ||
| Max. Overall Length | (A+B)×2+E ≤ 2400 | ||
| Max. Machine Speed | 180 m/min | ||
| Max. Sheet Size | 1200 × 2400 | ||
| Machine Dimensions | 11500 × 4000 × 2000 | mm | |
| Min. Length A | 130 | mm | |
| Min. Width B | 80 | mm |
Advantage Comparison
| Comparison Item | Our Machinery | Other Manufacturers |
|---|---|---|
| Drive System | The entire machine is equipped with six independent servo drive systems, enabling high-precision motion control and rapid digital parameter setup. ![]() | Uses conventional induction motors combined with chain-drive mechanisms, resulting in lower production efficiency and limited speed-control flexibility. ![]() |
| Control System (PLC) | High-performance PLC-based control system with intelligent recipe management, supporting one-click storage and recall of over 200 process parameters. ![]() | Uses traditional hard-wired relay control circuits, limiting system expandability and preventing digital recipe management. ![]() |
| Gluing System | Intelligent automatic glue replenishment system compatible with both cold-glue and hot-melt adhesive applications, ensuring consistent, precise, and reliable carton bonding. ![]() | Relies on manual glue replenishment, which can lead to unstable adhesive supply, reduced production efficiency, and increased adhesive consumption. ![]() |
| Frame Specifications | Utilizes 16 mm thick one-piece steel plates processed through quenching, tempering, stress-relief, and aging treatments to minimize internal stress, ensuring outstanding structural stability and minimal deformation during heavy-duty, high-speed operation. ![]() | The frame uses 13 mm steel plates with a conventional welded structure, making it more susceptible to vibration and resonance during high-speed operation, which may affect machine accuracy and long-term stability. ![]() |
| Conveyor Transmission | Uses high-quality, wear-resistant PU belts with excellent friction and elasticity, effectively preventing belt slippage during carton conveying and ensuring stable, accurate feeding performance. ![]() | Uses conventional industrial rubber belts that are more prone to wear, aging, and cracking, increasing the risk of feeding slippage during long-term operation. ![]() |
The entire machine is equipped with six independent servo drive systems, enabling high-precision motion control and rapid digital parameter setup.
Uses conventional induction motors combined with chain-drive mechanisms, resulting in lower production efficiency and limited speed-control flexibility.
High-performance PLC-based control system with intelligent recipe management, supporting one-click storage and recall of over 200 process parameters.
Uses traditional hard-wired relay control circuits, limiting system expandability and preventing digital recipe management.
Intelligent automatic glue replenishment system compatible with both cold-glue and hot-melt adhesive applications, ensuring consistent, precise, and reliable carton bonding.
Relies on manual glue replenishment, which can lead to unstable adhesive supply, reduced production efficiency, and increased adhesive consumption.
Utilizes 16 mm thick one-piece steel plates processed through quenching, tempering, stress-relief, and aging treatments to minimize internal stress, ensuring outstanding structural stability and minimal deformation during heavy-duty, high-speed operation.
The frame uses 13 mm steel plates with a conventional welded structure, making it more susceptible to vibration and resonance during high-speed operation, which may affect machine accuracy and long-term stability.
Uses high-quality, wear-resistant PU belts with excellent friction and elasticity, effectively preventing belt slippage during carton conveying and ensuring stable, accurate feeding performance.
Uses conventional industrial rubber belts that are more prone to wear, aging, and cracking, increasing the risk of feeding slippage during long-term operation.
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